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I thought that would be the case nick. i think I will go for the gold T moulding which is not ideal as I like originality but sometimes it’s just not possible and if a batch of original ever surfaces I can always change it.

£200 seems alot for 3D printing. Tinker CAD design software is free and really easy to use. If you are 50% PC able you should be able to do a 3D design easy enough (with tutorials) within a week or so. I recommend a go... so many people and companies have printers now its not specialist at all. I'd be surprised if someone wouldn't print your design out for £20 . Also a VAC former is easy to make for small mask sections. We have one at work using a cooker heating element to heat the plastic in a frame, when it's ready the frame flips over (pivot in the center) on to a box with a gauze and the mold sitting on. The box is sealed and connected to a hoover to create the vacuum.